Difference between revisions of "BcMeter Parts"

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== Overview ==
== Overview of parts and approx. costs ==
[[File:Overview.jpg|500px|left]]<br clear=all>
[[File:Overview.jpg|500px|left]]
<br clear=all>


<br>
== Membrane pump (~$160) - (TBD – cheaper solution will be available soon)<br> ==
A: Upper Case<br>
[[File:1410-diaphragm-pumps-and-compressors.jpg|thumb|none|Stabilized membrane pump]]


B: Lower Case<br>


C: Intake manifold<br>
== 3D Printed Parts ==


D: LED/Sensor holder<br>
A: Upper Case (3D Printed)<br>


E: LED/Sensor holder<br>
B: Lower Case(3D Printed)<br>


F: bcMeter Pi Hat Circuit board (Order from pcbway.com, jlcpcb.com  or anywhere else (you will get 5 PCBs (minumum) for ~$20 with fast shipping) – find gerber files on [https://github.com/bcmeter/bcmeter github repository] or [https://bcmeter.org bcmeter.org])<br>
C: Intake manifold(3D Printed)<br>


G: Components from mouser.com or anywhere else  (~60) – [https://www.mouser.de/ProjectManager/ProjectDetail.aspx?AccessID=0f6a28fa20 mouser shopping cart] or [[bill of material]]
D: LED/Sensor holder(3D Printed)<br>


H: Order filter papers (~$50) – Pack of 50 sufficient for at least 1000 samples. Type TBD, tested with T60A20 – ask local labs for availability<br>
E: LED/Sensor holder(3D Printed)


I: Additional material:<br>


* Hot Glue - use to seal air leaks around sensor brackets ~$7
<br>''Print on any 3d printer or send to any service provider. Use black filament / resin. If possible, use flex filament or mix resin with flex resin. 200g Resin / FDM ~ $5-$10<br> - 3D printing service is more expansive (~$100)''<br>
* Rubber band (SHORE A) for sealing intake  ~$11
* M3 Screws ~$3
* M3 threads ~$7
(Screws and threads not required for basic operation)
* microSD Card (4gb+)<br>
* 40 Pin Header (optional for plug the Hat)<br>
J: Order membrane pump (~$160) - here (TBD – cheaper solution may be available soon)<br>


== 3D Printable files ==


STL for 3D Printing (SLA or FDM) [https://github.com/bcmeter/bcmeter github repository] or [https://bcmeter.org bcmeter.org])<br>
STL for 3D Printing (SLA or FDM) [https://github.com/bcmeter/bcmeter github repository] or [https://bcmeter.org bcmeter.org])<br>


<br>Print on any 3d printer or send to any service provider. Use black filament / resin. If possible, use flex filament or mix resin with flex resin.
[[File:Bcmeter-general-purpose-case.jpg|500px|left]]<br clear=all>
200g Resin / FDM ~ $5-$10<br>
 
 
== PCB of bcMeter (Raspberry Pi Hat) ==
F: We recommend the 5V PCB. Find gerber files for PCB fabrication on [https://github.com/bcmeter/bcmeter/tree/main/gerbers github]) ~$25 <br>  
 
 
[[File:Bcmeter-smd.jpg|300px|alt=bcMeter SMD PCB for 5V and smaller pumps|bcMeter SMD PCB for 5V and smaller pumps]]
bcMeter SMD PCB for 5V and smaller pumps
 
 
[[File:Bcmeter-tht.jpg|300px|alt=bcMeter general purpose PCB for 12V and large pumps|bcMeter general purpose PCB for 12V and large pumps]]
bcMeter general purpose PCB for 12V, less accurate but more easy to assemble (THT)
 
== Components to be soldered on the PCB ==
 
See [[Bill of material]] for links to buy the following:
 
G: Components from mouser.com or anywhere else  (~60)


== Filter paper ==
H: Filter papers – Type TBD, tested with Pall T60A20 – ask local labs for availability<br> This is crucial, tell us what type you use, send us a sample and we find the correction factor to use. [[Filter_paper_correction_factor|Refer to Correction factors for different filter papers]]


Basically any filter works, the device just has to be calibrated against it.


[[File:Bcmeter-general-purpose-case.jpg|500px|left]]<br clear=all>
== Additional material / Tools==
I: Additional material:<br>
See [[Bill of material]] for links to buy the following:
 
* 22-30 AWG Wire to connect the sensor and LED to PCB
* Hot Glue - use to seal air leaks around sensor brackets ~$7
* Rubber band (SHORE A) for sealing intake  ~$11
* Silicone hose 5mm inner diameter ~$5
* M3 Screws ~$3
* M3 threads ~$7
* microSD Card (4gb+)~$8 <br>

Latest revision as of 20:39, 10 May 2022

Overview of parts and approx. costs

Overview.jpg


Membrane pump (~$160) - (TBD – cheaper solution will be available soon)

Stabilized membrane pump


3D Printed Parts

A: Upper Case (3D Printed)

B: Lower Case(3D Printed)

C: Intake manifold(3D Printed)

D: LED/Sensor holder(3D Printed)

E: LED/Sensor holder(3D Printed)



Print on any 3d printer or send to any service provider. Use black filament / resin. If possible, use flex filament or mix resin with flex resin. 200g Resin / FDM ~ $5-$10
- 3D printing service is more expansive (~$100)


STL for 3D Printing (SLA or FDM) github repository or bcmeter.org)

Bcmeter-general-purpose-case.jpg



PCB of bcMeter (Raspberry Pi Hat)

F: We recommend the 5V PCB. Find gerber files for PCB fabrication on github) ~$25


bcMeter SMD PCB for 5V and smaller pumps bcMeter SMD PCB for 5V and smaller pumps


bcMeter general purpose PCB for 12V and large pumps bcMeter general purpose PCB for 12V, less accurate but more easy to assemble (THT)

Components to be soldered on the PCB

See Bill of material for links to buy the following:

G: Components from mouser.com or anywhere else (~60)

Filter paper

H: Filter papers – Type TBD, tested with Pall T60A20 – ask local labs for availability
This is crucial, tell us what type you use, send us a sample and we find the correction factor to use. Refer to Correction factors for different filter papers

Basically any filter works, the device just has to be calibrated against it.

Additional material / Tools

I: Additional material:
See Bill of material for links to buy the following:

  • 22-30 AWG Wire to connect the sensor and LED to PCB
  • Hot Glue - use to seal air leaks around sensor brackets ~$7
  • Rubber band (SHORE A) for sealing intake ~$11
  • Silicone hose 5mm inner diameter ~$5
  • M3 Screws ~$3
  • M3 threads ~$7
  • microSD Card (4gb+)~$8